ArcLightX
ArcLightX
Invention and design of an AI-assisted welding helmet and industrial safety platform.
Role
Role
Founder, Product Design Lead
Company
ArcLightX
Date
Date
Date
2024-2025
Overview
ArcLightX is the invention and design of an AI-assisted welding helmet and industrial safety platform integrating real-time sensor fusion, thermal imaging, and servo-stabilized vision systems. This is an independent innovation effort focused on redefining safety, awareness, and precision for professionals working in demanding industrial environments. The project began as an exploration into how modern AI, sensing, and design principles could meaningfully improve both performance and protection in fields where clarity and reaction time matter most. At its core, ArcLightX is about giving workers a level of insight, confidence, and control that traditionally hasn’t been available in the tools they rely on.
Project Scope
My role has covered the full spectrum from early concept development to hands-on prototyping. I’ve designed new interaction models for how a user maintains awareness, receives guidance, and makes decisions in real time. This has required thinking deeply about ergonomics, clarity under pressure, and how to introduce intelligence into a workflow without adding cognitive burden. The work blends physical product design, system behavior, and UX design into a cohesive vision of what an “assistive” tool should feel like — intuitive, trustworthy, and empowering.
Underneath that experience is a technical platform built to support real-time perception and adaptive assistance. The system integrates multiple sensing modalities — including visual and thermal inputs — and uses on-device processing to interpret what’s happening around the user without relying on cloud latency or connectivity. A Jetson-class embedded computer handles image analysis and decision logic, while a lightweight control layer manages responsive servo motion for tracking and stabilization. These components work together to maintain situational awareness, filter noise, and surface only the most actionable insights. The result is a tightly integrated architecture where computer vision, embedded hardware, and interaction design come together to enhance the user's capabilities while remaining unobtrusive and dependable in high-consequence environments.
Results + Impact
ArcLightX has been an opportunity to shape a longer-term vision for where human–machine collaboration can go. The project’s design philosophy centers on augmenting human capability rather than replacing it, building technology that adapts to the user instead of the other way around. Through iterative prototypes and field-informed design thinking, ArcLightX continues to evolve into a platform that embodies practical innovation, thoughtful design, and a deep respect for the people who depend on these tools every day.
Highlights
Inventing a novel AR/AI helmet system combining thermal imaging, pan-tilt servo tracking, and computer vision for enhanced situational awareness.
Developing embedded prototypes using NVIDIA Jetson Orin Nano, OpenCV, Python, and PCA9685-controlled servos.
Architecting an AI-driven workflow using on-device ML and cloud services.
Leading full-stack product design: UX for industrial environments, hardware assembly, and multi-sensor integration.
Exploring commercialization through industrial compliance frameworks and partnerships in aerospace-grade safety.